Fully Automatic High-Efficiency Pill Coating Machine for The Pharmaceutical/Food Industry

Product Details
Customization: Available
Automation Level: Fully Automatic
Capacity: 50-300 Kg/Batch
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Number of Employees
14
Year of Establishment
2012-07-13
  • Fully Automatic High-Efficiency Pill Coating Machine for The Pharmaceutical/Food Industry
  • Fully Automatic High-Efficiency Pill Coating Machine for The Pharmaceutical/Food Industry
  • Fully Automatic High-Efficiency Pill Coating Machine for The Pharmaceutical/Food Industry
  • Fully Automatic High-Efficiency Pill Coating Machine for The Pharmaceutical/Food Industry
  • Fully Automatic High-Efficiency Pill Coating Machine for The Pharmaceutical/Food Industry
  • Fully Automatic High-Efficiency Pill Coating Machine for The Pharmaceutical/Food Industry
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  • Overview
  • Product Description
  • Product Parameters
  • Product Principle
  • Product Features
  • Application Scope
  • FAQ
Overview

Basic Info.

Model NO.
BG-5H
Certification
CE Certified, GMP Compliant, ISO Certified
Tablet Shape
Oval, Rectangular, Round, Square
Warranty
1 Year
Diameter and Capacity of The Coating Rol
Ф300/1L, Ф380/3L, Ф480/5L
Rotate Speed
0-30rmp
Exhaust Fan Flow
2500m³/H
Air Heater Flow
504 M³/H
Tempering Range of Hot Blast
Max.80ºC of Normal Temperature
Main Motor
0.37kw
Weight(Kg) X H)
750kg
Transport Package
Wooden Case
Specification
1250mm x 900mm x 1700mm
Trademark
LuningMachinery
Origin
China

Packaging & Delivery

Package Size
150.00cm * 150.00cm * 200.00cm
Package Gross Weight
900.000kg

Product Description

Product Description

The sealed BG-5H high-efficiency coating machine is an advanced coating equipment designed specifically for the pharmaceutical, health products, and food industries. It is suitable for efficient film coating, sugar coating, and enteric coating preparation of tablets, pills, microspheres, etc. The device adopts a fully enclosed design and complies with international certification standards such as GMP and FDA, ensuring the cleanliness and safety of the production process.
Fully Automatic High-Efficiency Pill Coating Machine for The Pharmaceutical/Food Industry
 

Product Parameters
 
Model BYC-300 BYC-400 BYC-600 BYC-800 BYC-1000 BYC-1250
Capacity 1-3kg/cycle 2-5kg/cycle 8-15kg/cycle 30-50kg/cycle 50-70kg/cycle 80-150kg/cycle
Pot inclination 42° 42° 30° 30° 30° 30°
Motor power 0.37kw 0.37kw 0.75kw 1.1kw 1.5kw 2.2kw
Blower power 60w 60w 100w 200w 200w 370w
Pot volume 1L 1L 5L 8L 10L 20L
Heating power 1.4KW 1.4KW 2kw 3KW 4KW 6kw
Rotational speed 0-46r/min 0-46r/min 0-40r/min 0-32r/min 0-32r/min 0-28r/min
Weight 49KG 50KG 150kg 280KG 300KG 500KG
Fully Automatic High-Efficiency Pill Coating Machine for The Pharmaceutical/Food Industry
Product Principle

Feed System
Automatic feeding: Tablets enter the coating drum through a closed conveying system, reducing manual intervention and avoiding contamination.
Batch control: Accurately control the feeding amount of each batch to ensure coating uniformity.

Spray coating
High pressure airless spray: the coating liquid is atomized into tiny droplets through a high-pressure spray gun and sprayed evenly onto the tablet surface.
Multi spray gun configuration: Multiple spray guns (2-6) are configured according to the size of the drum to ensure full coverage spraying and no dead corners.

Dynamic Rolling and Drying
Drum rotation: The coating pot rotates at an adjustable speed (5-25 RPM) and is equipped with a patented guide plate to ensure even rolling of the tablets and prevent adhesion.
Hot air circulation: Clean hot air enters the drum through an efficient filter, quickly drying the coating solution and forming a uniform coating film.
Negative pressure dust removal: Equipped with a built-in dust removal system, it extracts excess dust and solvent vapor in real-time to maintain a clean production environment.

Discharge and cooling
Automatic discharge: After the coating is completed, the tablets are automatically discharged through a closed channel to reduce the risk of human contamination.
Cooling system: Tablets enter the cooling section, solidify the coating film, and ensure coating stability.

Fully Automatic High-Efficiency Pill Coating Machine for The Pharmaceutical/Food Industry

Product Features

Efficient coating
Processing capacity: 50-300kg/batch (depending on the model), coating weight gain accuracy ± 1%.
Short coating time, high efficiency, suitable for large-scale production.


Intelligent control
PLC+touch screen: real-time monitoring and adjustment of temperature, wind speed, spray volume and other parameters, supporting multiple sets of process formula storage.
High degree of automation: reducing manual operations and minimizing errors.


Uniformity guarantee
Patent guide plate design: ensures even rolling of tablets, avoiding uneven coating or adhesion.
Multi spray gun layout: comprehensive coverage without blind spots.


Material and Safety
304 stainless steel: All contact parts are made of medical grade stainless steel, which is corrosion-resistant and easy to clean.
Fully enclosed design: prevents cross contamination and meets GMP requirements.


Energy conservation and environmental protection
Hot air circulation system: reduces energy consumption and production costs.
Solvent recovery device (optional): environmentally friendly and energy-saving, in line with green production standards.


LOW MAINTENANCE
Quick detachable structure: easy to clean and maintain, reducing downtime.
Self cleaning spray gun: reduces clogging and extends equipment lifespan.
Fully Automatic High-Efficiency Pill Coating Machine for The Pharmaceutical/Food Industry

Application Scope

Pharmaceutical industry: film coating (moisture-proof, taste masking), enteric coating, sustained-release tablets.

Health products: Beautiful coating of vitamin and probiotic tablets.

Food industry: sugar coating for candy and chocolate.


Fully Automatic High-Efficiency Pill Coating Machine for The Pharmaceutical/Food Industry

FAQ

Q1:  How to control the thickness of the coating?
By adjusting the spray rate (such as 5-20ml/min) and drum speed, the weight gain data is monitored in real time to ensure uniform thickness.

Q2:  Can we handle irregular shaped tablets (such as elliptical or capsule shaped)?
Support customized deflector and drum shapes, samples need to be provided for testing and adjustment.

Q3:  What is the difference between solvent based and water-soluble coating solutions? Is the device compatible?
Solvent based coating solution dries quickly, but requires explosion-proof design; Water soluble and environmentally friendly, but requires higher drying temperatures. The device is compatible with both, and the parameters need to be adjusted.

Q4:  What are the possible reasons for uneven coating?
Spray gun blockage, uneven wind speed, high tablet moisture content, or improper drum speed. Regular maintenance and calibration of equipment are required.

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