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The fully automatic spiral filling machine is an automated equipment used for quantitatively filling powdered and granular materials into containers such as bottles and cans. It usually consists of a storage bin, a spiral feeding mechanism, a measuring device, a filling head, a container conveying system, an electrical control system, and other parts. The device is equipped with a color touch screen, which is intuitive and easy to operate, making it convenient for users to adjust parameters and test various functions. It can also be adjusted according to the production speed, and the material contact part is made of SUS304 stainless steel material, which meets the requirements of food production.
| Model | HZSL-B |
|---|---|
| Feeding height | 1600mm |
| Volume | 120L |
| Voltage | AC220V, 50/60HZ |
| Power | 1.8KW |
| Dimensions | 2200mm*900mm*2050mm |
| Machine package dimensions | 1140mm*1030mm*1180mm |
| Feeder package dimensions | 2450mm*240mm*500mm |
| Machine package weight | 147kg |
| Feeder package weight | 40kg |
Loading: The material enters the spiral metering system from the storage tank.
Measurement: The servo motor drives the screw to rotate, accurately measuring the material by controlling the number of rotations (each rotation corresponds to a fixed volume).
Filling: The material is pushed to the filling nozzle and injected into the container (bottle/bag/tube).
Anti drip: After filling is completed, the suction valve prevents drip and ensures clean production.
Container transfer: The filled container is automatically transported to the next process (such as sealing and labeling).
High precision filling: Equipped with high-precision measuring devices, such as piston type measuring devices driven by servo motors, it can ensure accurate and reliable quantitative measurement, and the filling accuracy can reach ± 3% or even higher.
Wide applicability: Suitable for powdery and granular materials with good fluidity, such as micro fertilizers, pesticides, feed additives, chemical raw materials, food powders, pharmaceutical powders, etc. At the same time, it can adapt to containers such as bottles and cans of different specifications, and can meet various packaging needs by adjusting relevant parameters or replacing some accessories.
Health and safety: The parts in contact with materials are made of stainless steel material that meets food hygiene standards, which is easy to clean and can effectively prevent material contamination. The equipment rack adopts a closed structure to prevent foreign objects from entering and ensure hygiene and safety during use.
High degree of automation: From material conveying, metering to filling, container conveying and other processes, all operations are automated, reducing manual intervention, improving production efficiency, and reducing labor intensity. It also has automatic detection function, such as the photoelectric system being able to accurately identify the positioning status of filling bottles, achieving filling with bottles and filling without bottles.
Easy to operate: The color touch screen interface design makes all parameter settings and operations very intuitive and convenient, and operators can proficiently master the operation methods of the equipment after simple training.
Easy maintenance: The equipment structure is designed reasonably, and each component is easy to disassemble and install, making it convenient for daily cleaning, maintenance, and upkeep work. At the same time, the equipment comes with a storage box, which allows for independent cleaning of pipelines, making cleaning and material replacement convenient.
Food industry: used for filling milk powder, protein powder, coffee powder, seasoning, health product powder, etc.
Pharmaceutical industry: can be filled with pharmaceutical powders, capsule fillers, health product granules, etc.
Chemical industry: suitable for packaging and filling of chemical raw material powders, additives, pesticides, veterinary drugs, etc.
Feed industry: Quantitative filling of powder and granular materials such as feed additives and premix.
1. What are the reasons for unstable filling accuracy of equipment? How to solve it?
Possible reasons include changes in material properties (such as humidity, particle size distribution, etc.), wear and tear of the spiral feeding mechanism, malfunction of the measuring device, inaccurate positioning of the container, etc.
Solution: Regularly check the characteristics of materials and adjust equipment parameters in a timely manner if any changes are found; Check the wear of the spiral feeding mechanism and replace any severely worn components in a timely manner; Calibrate and maintain measuring devices to ensure their accuracy; Check the container conveying system and positioning device to ensure accurate positioning of the container during filling.
2. Can the equipment be combined with other packaging equipment to form a production line?
Sure. Fully automatic spiral filling machines usually have good compatibility and interface design, and can be connected with other packaging equipment such as automatic labeling machines, capping machines, coding machines, and sealing machines to form an automated packaging production line, realizing continuous automation of a series of packaging processes such as material filling, labeling, capping, coding, and sealing, further improving production efficiency and packaging quality.
3. Can the production speed of the equipment be adjusted?
sure. The equipment usually adopts variable frequency speed regulation technology, which controls the operating speed of the spiral feeding mechanism by adjusting the speed of the motor, thereby achieving the adjustment of the filling speed. In addition, the speed of the container conveying system can also be adjusted according to the filling speed to ensure the coordination and stability of the entire production process. Operators can flexibly adjust the production speed within the allowable range of the equipment according to actual production needs.
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